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Intel Achieves Lead-Free Flip Chip Connections in 45 nm Technology

Folks, Intel announced that they now produce lead-free flip chip solder joints in their 45 nm technology. You will recall that flip chip solder joints are exempt...

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Mackie, Hisert and Low Publish "Solder in Chip Packaging Article"

Folks, My Indium colleagues Dr. Andy Mackie, Jim Hisert and Adrian Low published a nice overview article on Solder Use in Chip Packaging. The article covers topics such as...

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A Method to Attach Indium Interfaces over Large Surface Areas

In a past entry, I discussed the characteristic formation of surface oxides on indium and the various methods by which to remove these to achieve a soldered indium interface. A related property of...

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8 Myths About Solder

Please don’t be fooled by misconceptions like the following: 1) Lead is bad 2) Soldering is simple 3) Soldering is complex 4) Changing a Sn/Ag/Cu alloy by .1% makes a huge difference. 5) Semiconductor...

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Head-in-Pillow Defects 2: Supply Issues

Head-in-pillow defects caused by everything before the components go on-line can be grouped into Supply Issues. Some specific issues within this group are oxidation, hydroxidation and silver...

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Corrosion - Part 2, How It Affects Us

Corrosion leads to field failures. I could probably stop right there – that’s bad enough. To flesh that out a little more, corrosion can lower thermal and electrical conductivity, cause opens, cause...

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High Tech Thermal Packaging Production in India

Indium Will Support Your Advanced Thermal Materials manufactured in India Happenings...

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Bump Dimensions and Wafer Paste

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Alternative Uses

This is my main vehicle. It’s versitile, just like fluxes should be! p class="MsoNormal" style="MARGIN:...

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Halogen-Free and Head-in-Pillow

One of the primary concerns with halogen-free solder pastes and fluxes revolves around the wetting and coalescence. The reason that halogens (usually in the form of covalently bonded...

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Solder Spheres for a High Yield Process

Surprises are rarely a good thing in production.  High quality spheres minimize those ‘surprises’ when building BGAs and...

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Issues with using Indium for Wafer Bumping

Lets talk about some issues…   The first thing that I am worried about is...

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Indium Bonding and Indium Cold Welding

Image: periodictable.com In recent days, one of my fellow applications engineers, Jim Hisert posted a blog on his semiconductor website about indium bonding and indium cold welding.  This...

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Surface Tension Affects Capillary Underfills

After discussing flux removal (which is usually a precursor to underfilling) it is only natural to discuss capillary underfilling. span...

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Semiconductor Packaging Materials - Find What You're Looking For

  Are...

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Solder Alloy Powder Misconceptions

For a change of pace, again, I have asked another Technical Support Engineer, Chris Nash, to comment about powder sizes.  Chris is the Regional Technical Support Engineer for the...

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Buying a Mitsubishi Evo X

Have you ever had a hard time getting help with something?  For the last year I’ve been searching...

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Indium and Flip Chip Bonding

Photo courtesy Optocap Au stud bumped flip chip attachment?  Low temperature assembly requirements? Indium is your answer…br...

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Wafer-Level Microsphere Bumping (Flux)

90um flux deposits on silicon (Follows this post) span style="font-size: 10pt;...

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Wafer-Level Microsphere Bumping (Microspheres)

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Mentos, Diet Coke, and Mixed Alloy Voiding

Most of you have probably seen videos of countless Mentos/Diet Coke experiments all over the internet.  If you are one of the few who have not, this is a...

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A Model for Component Dipping

Dr. Andy Mackie recently put together a model...

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Flux Residue Levels: Not as Simple as you Think

After you’ve reflowed solder in contact with a flux, you’re always left with a certain amount of flux residue. There are no clear industry guidelines on how you refer to the residue, and new...

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Solder Paste – Flux

The second main ingredient in solder paste is the flux (vehicle). Flux is a very complex group of chemicals/materials that must be able to do a number of things, some of which must happen...

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Solder Paste: Drying Out or Relaxing?

Had some very interesting conversations at the IWLPC show last week, as always: one discussion was with my good friend Jeff Schake of Dek. He knew I had done some work a few years ago on a...

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Wafer and Substrate Bumping with Solder Paste (I)

This week’s topic is both wafer bumping and substrate bumping with solder paste, and the issue of powder size. I’ve recently been dealing with some issues from customers who are concerned with the...

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Wafer and Substrate Bumping with Solder Paste (II)

… and we’re back on the question of “how small a solder powder particle do I need, to achieve a certain bump height or bump diameter”?. There are a lot of factors that control this, but after taking...

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Epoxy Flux Dipping for CSP and PoP Applications

This week a customer in Asia asked why one of our new epoxy fluxes was not allowing the package-on-package (PoP) device to be picked up from the dipping tray. Obviously, the vacuum nozzle must have...

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Package-on-Package (PoP) Solder Paste

A quick trip to discuss roadmapping with one of the world’s top processor manufacturers, and a visit to discuss Pb-free power die-attach materials, left me with a few hours to spare at LAX. This time...

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Solder Paste and Flux Dip Depth: I

My friend and colleague Chris Nash and I were recently discussing some puzzling results for low dip height found during testing of package-on-package (PoP) materials. The findings will be of interest...

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Ball-Attach Flux WS-446-NRD for Poor Quality OSP-wetting

While on a recent trip to Malaysia, I interviewed two colleagues regarding trends in semiconductor assembly. My previously-published interview with Sze-Pei Lim appears here.br...

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Reflow of Copper Pillar Microbumps

Wafer bumping processes have evolved in the last 10 years. The semiconductor assembly industry has gone from bumping processes using solder paste printing (with all its concerns of voiding,...

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Effect of Package and Die Size on Dipping and Pick-up

While in South East Asia last summer, Indium’s technical team and I had a chance to discuss flip-chip dipping processes with a major equipment vendor. One of the topics was device (bumped package or...

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One-Step OSP BGA Soldering Application

The ball-attach process can be considered a trivial step when creating an FCBGA or similar package, but the final soldering step can be rather complex.  There are several variables that impact the...

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Achieving Uniform Solder Bondline Control Between Substrate and Baseplate in...

The next few posts come to us from my colleagues Karthik Vijay, Indium Corporation’s Technical Manager for Europe and Liam Mills of TT Electronics Power and Hybrid. They’ve done some exciting work...

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